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HOW TO: Make Your Own LED lights

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kinnelonfire75
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PostPosted: Fri 13-Jun-2008 20:53    Post subject: Reply with quote

a great place to get leds:

superbrightleds.com


Last edited by kinnelonfire75 on Mon 17-Nov-2008 15:10; edited 1 time in total
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Changchungleds
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PostPosted: Sun 15-Jun-2008 17:09    Post subject: Reply with quote

If you are looking for some strobe Led flasher check this out...

Link


Shortened your link
-Pimp


Thanks
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drivin25
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PostPosted: Mon 16-Jun-2008 01:18    Post subject: Reply with quote

figure I would post my homemade light bar.

The front is 6 sets of 15 10mm leds, and the sides are 2 sets of 21 5mm superflux

My Asst Chief stood in front of my explorer, said, lets see 'em, and was seeing blue dots for an hour

http://www.youtube.com/v/kNYsCoCJcAw&hl=en
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MarkClements
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PostPosted: Mon 16-Jun-2008 07:26    Post subject: Re: Reply with quote

[quote:be0a5dbecc=\"drivin25\"]figure I would post my homemade light bar.

The front is 6 sets of 15 10mm leds, and the sides are 2 sets of 21 5mm superflux

My Asst Chief stood in front of my explorer, said, lets see 'em, and was seeing blue dots for an hour

http://www.youtube.com/v/kNYsCoCJcAw&hl=en



Thats sweet... where did you get the housing? looks like the shell from an old rotator? What kind was it?
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Fat Fendered Ford
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PostPosted: Mon 28-Jul-2008 09:20    Post subject: Reply with quote

Here's a picture of the lighthead I built using the information found here:



Thanks to everyone who blazed the trail. The housing is some scrap plastic leftover from a basement ceiling project. It's the CeilingMax border edge for ceiling tiles. It's really rigid so it may not be affected by sunlight. Time will tell. I have since found some of the 3/4\" aluminum channel at Home Depot so I have that as a backup. I only burned up two LED's. The first one blew when I couldn't wait to test the second lighthead I built and must have shorted one of the LED's with my alligator clip. The second one blew when I forgot to use a resistor when I hooked it up to a 9V battery to test it to replace the first one. It was really bright for a millisecond then quickly fizzled. Doh! I'm happy with the results.
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cbpdogboy
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PostPosted: Mon 28-Jul-2008 09:29    Post subject: Reply with quote

Nice job man...videos please!
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MEVS06
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PostPosted: Mon 28-Jul-2008 09:40    Post subject: Re: Reply with quote

[quote:8b0bbc4dcb=\"cbpdogboy\"]Nice job man...videos please!


+1 good job, can't wait to see some vids

joe
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RJ
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PostPosted: Mon 1-Sep-2008 14:02    Post subject: Reply with quote

Here's one I did.

This is a practice light - I wanted to start small, to see how hard it would be and learn something along the way. Everything else I had lying around, I only had to buy the LEDs themselves, that set me back about 10 euros (15 US dollars, if you will).

So, this is a deck light type (not weatherproof) 1st gen LED light, with 9 5mm red LEDs. Obviously, it needs an external flasher, unless you just want a steady red. The LEDs are 3 strings of 3, with a 330 ohm resistor for each string (or, in one case, two resistors in line - didn't have enough of the correct ones).

The cylindrical housing is an old halogen spotlight, and the resistors are cannibalized from an old tape recorder.

The round 'face' is actually part of a broken Inova LED flashlight.

I apologise for the photos being somewhat out of focus.

The beginning: 6 LEDs are in place, but only 3 are wired:


The electronic part finished (lots of pretty colors for insulation Smile ):




The finished light:






This picture really didn't come out well, but for comparison:


That's Hawk-1 on the left, and my light on the right.

All in all, a fun project. I'm still awful when it comes to soldering, but improving slowly.
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PTR-Jason
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PostPosted: Tue 2-Sep-2008 16:43    Post subject: Reply with quote

Here is a good video, not emergency lights, but same idea and pretty good.

http://www.youtube.com/watch?v=EtbDL0stkRA Part 1
http://www.youtube.com/watch?v=GEeDJuwHxSI&feature=related Part 2
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MarkClements
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PostPosted: Wed 3-Sep-2008 20:29    Post subject: Re: Reply with quote

[quote:fa17968598=\"PTR-Jason\"]Here is a good video, not emergency lights, but same idea and pretty good.

http://www.youtube.com/watch?v=EtbDL0stkRA Part 1
http://www.youtube.com/watch?v=GEeDJuwHxSI&feature=related Part 2


I like the idea of using the standard housing. I am planning on building some soffet lights for my garage and running them off a computer power supply. That would work out really well for that I think.
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Jonathan W.
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PostPosted: Mon 8-Sep-2008 02:09    Post subject: Reply with quote

This post has been very informative. I have one question though. Would it be possible to make a light connected to a LED flasher that runs off a 9V battery? I would like to make a small light to display inside.

Thanks,
Jonathan
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LFD-Mike
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PostPosted: Mon 8-Sep-2008 08:23    Post subject: Re: Reply with quote

[quote:0ba1ae04a4=\"Jonathan W.\"]This post has been very informative. I have one question though. Would it be possible to make a light connected to a LED flasher that runs off a 9V battery?


Yes, would need to recalculate the resistor value as you will have less voltage and most likely will be using one less LED per chain.

9Vs have little capacity in them... an alkaline will give you about 5 watts of power for an hour tops
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MarkClements
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PostPosted: Mon 8-Sep-2008 11:49    Post subject: Re: Reply with quote

[quote:e35e552b9b=\"LFD-Mike\"][quote:e35e552b9b=\"Jonathan W.\"]This post has been very informative. I have one question though. Would it be possible to make a light connected to a LED flasher that runs off a 9V battery?


Yes, would need to recalculate the resistor value as you will have less voltage and most likely will be using one less LED per chain.

9Vs have little capacity in them... an alkaline will give you about 5 watts of power for an hour tops

+1 You will be far better off using the vehicle's 12v system. Can put it on a cigar plug if you need something portable.
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kinnelonfire75
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PostPosted: Mon 10-Nov-2008 05:50    Post subject: Reply with quote

Alright breathing life to an old thread:

I want to build a small round light head. for that I need something to hold my LEDs in. I thought about a styrofoam ball but didnt do it cause that may be a fire hazard if left on too long. any ideas?
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cbourke
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PostPosted: Mon 10-Nov-2008 08:59    Post subject: Re: Reply with quote

[quote:4824698d3a=\"kinnelonfire75\"]Alright breathing life to an old thread:

I want to build a small round light head. for that I need something to hold my LEDs in. I thought about a styrofoam ball but didnt do it cause that may be a fire hazard if left on too long. any ideas?


Sounds pretty cheap but it was the first thing that came to my mind when you said round was some sort of flashlight head.

How big do you want this array?
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microman
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PostPosted: Mon 10-Nov-2008 09:00    Post subject: Re: Reply with quote

[quote:94e038f311=\"kinnelonfire75\"]Alright breathing life to an old thread:

I want to build a small round light head. for that I need something to hold my LEDs in. I thought about a styrofoam ball but didnt do it cause that may be a fire hazard if left on too long. any ideas?


Are you wanting something actually \"rounded\" or something round but flat, kinda like a PAR36?
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kinnelonfire75
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PostPosted: Mon 10-Nov-2008 15:05    Post subject: Reply with quote

actually round. Considering between 6-12 LEDs. baisically me making a round lighthead is to make up for the fact that LEDs are directional and I want the light to be reflected all over the housing and out through the lens. (think deckblaster)
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LFD-Mike
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PostPosted: Mon 10-Nov-2008 16:27    Post subject: Reply with quote

What you want is actually spherical and it is due to the optics on the LEDs you intend to use.

What kind of diameter are we talking
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kinnelonfire75
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PostPosted: Mon 10-Nov-2008 21:17    Post subject: Reply with quote

1/2 to 3/4 inch in diameter
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Tunes
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PostPosted: Tue 11-Nov-2008 13:46    Post subject: Reply with quote

What about slicing off the top of a ping pong ball n mount the leds in that, taking a deoderant can type lid of similar size, wire it all up n slot them together then fill it up with resin to give it strength n hold it all together? cheap as chips and strong cos of the resin. or two pack acrylic if you want to throw it about at bit Smile
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LFD-Mike
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PostPosted: Tue 11-Nov-2008 14:13    Post subject: Reply with quote

So... you want a sphere that is less less than 3/4\" in diameter and you want to stuff that with a half dozen to dozen LEDs. What LEDs are you planning on putting in this? Most of the brighter ones are not going to fit in that small of a space.

Some ideas came to mind- halloween stores used to sell a golf ball sized sphere that had 3 or 4 LEDs in them to clip onto clothing. I have also seen a variant used for dog collars. In both cases they used 5mm LEDs and were on an internal flasher, powered by 3 button cell batteries
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kinnelonfire75
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PostPosted: Tue 11-Nov-2008 14:53    Post subject: Reply with quote

I will attempt with a ping pong ball. my next question would be about the flasher. Can someone name me a good quality but small flasher. I dont care how many patterns it has as long as its small and has a few (7 is ok, less is fine too).
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kinnelonfire75
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PostPosted: Mon 17-Nov-2008 16:04    Post subject: Reply with quote

alright to build on what ive done so far. recieved 16 5mm LEDs today. took a ping pong ball, cut it in half, hot glued every led on the the half ping pong ball. my question, ive been trying to figure it out on my own but cant get a conclusion.

from the positive wire entering the lighthead, how do i wire all 16 leds together, dont forget the resistors, and then the ground wire leaving last on the whole thing.

what i dont understand is do i wire to every cathode and then to every anode? it makes no sense. Embarassed thnx
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microman
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PostPosted: Mon 17-Nov-2008 17:20    Post subject: Re: Reply with quote

[quote:cf741a0e3e=\"kinnelonfire75\"]alright to build on what ive done so far. recieved 16 5mm LEDs today. took a ping pong ball, cut it in half, hot glued every led on the the half ping pong ball. my question, ive been trying to figure it out on my own but cant get a conclusion.

from the positive wire entering the lighthead, how do i wire all 16 leds together, dont forget the resistors, and then the ground wire leaving last on the whole thing.

what i dont understand is do i wire to every cathode and then to every anode? it makes no sense. Embarassed thnx


Well, it will depend. Are your resistors sized for three/four LED's in series or are they for each single LED? If they are for each LED, you will have to link all the cathodes together, then add a resistor to each anode, then linking each resistor together. If you are going the three/four in series route, you will link three/four LED's cathode to anode, then add a resistor at the end. Link the end of all the resistors together and link all the begining cathodes together.

Hope that makes sense.
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kinnelonfire75
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PostPosted: Mon 17-Nov-2008 17:32    Post subject: Reply with quote

i am going the 4 leds:1 resistor route. so yes that does make sense. thnx.
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