Bottom up build Code 3 2100

Doyle257

Member
Jan 13, 2015
658
Cheektowaga, NY
I saved a bunch of Excalibur parts from going into the trash on the 4th of July. I started off looking to build a LED&Halogen Excalibur, until I came to the realization:
The Excalibur, and LEDX2100 share a chassis and lower...
So, I couldnt help myself. Also Bvfa23 telling me "do it, you wont" made me do it.
7/6/16
I started off with this:
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What a holy terrible mess. Turns out, the original control cable had been cut at about 18", and the previous owner extended it using a non matching cable...So I am now in the market for 10-12' of controlcable.

about 20 min, I had it stripped out, and the screw terminals mounted (I hate the plugs)
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and then the "real fun" began. the harness INSIDE the bar was not in terrible condition, so i decided to cut and reuse the original wiring. I only had to restart my hand drawn diagram 2x because I kept forgetting I do not intend on putting TD's in the bar.
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Just a quick down n dirty so I don't forget my plan

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Not too sure How I feel about the colored domes, and I'm having an absolute fit trying to find a center dome, so I may have to bite the bullet and buy a full lid kit from Public Safety Direct.

7/8/16
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I think that looks pretty good...right??

7/10/16
Just finished the inboard side of the wiring. Couple handmade wire bridges, nothing too exciting. Just gotta wait for the control cable I bought from shues to come in
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Also realized I have this wonderful space on the foot of the bar, big enough to fit a Feniex Cobra T3...so I have a pair of those on the way from eBay...another "Do it, you wont" moment from Bvfa23.
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7/11/16
Got some parts in today! Bottom center, 4 LEDX modules, and a corner assembly.
Also ordered some additional parts to clean up the terminal block.

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7/13/16
Just got shipping confirmation on the last of the parts. dome clips should be here today, T3's, Optix, passenger corner module, wiring accessories, and blue OB lid should be here thursday, and the control cable friday, with the center lid arriving over the weekend.

7/15
Control cable, T3's, and wiring accessories came last night! got the control cable wired up, and mocked up the T3's...Just waiting on 3 Optix mods, and the corner mod.
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7/17/16
All parts are now in, but with some irritation. All 3 optix mods are steady burn, and the corner mod came with the optix lenses broken off. Damned postal service.
Everything is installed, and will be going on the truck, hopefully this week. I'll light it all up tomorrow night and maybe do a video. Also have to install the white intersection T3's 2mara night. Didn't have the correct drill bits.

7/19/16
IT'S FINISHED! well I mean, pretty much...I have 3 flashing Optix pods, a flasher for the existing steady burn Optix, and a new corner unit coming from eBay
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7/21/16
Uh oh...this lightbar may hit Rockshow status...I just couldnt help myself....this time Bvfa23 just said "light her up"
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Assembly to be completed tonight, with install as early as Monday....

And it is finally finished!!

To Be Continued....
 

iMoses14

Member
Aug 10, 2017
50
Lancaster Co, PA
I'm not too electrical savy. I'm not sure if I wanna try this. Lol. But, I like how you did it. I'm jealous of those split Optix 3/3. I've been looking for those everywhere and can't find them.
 
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Reactions: Doyle257

Doyle257

Member
Jan 13, 2015
658
Cheektowaga, NY
Looks great only thing different I would have done is made the center front white to make an attention getter during the day and make it flash like crazy

I may still change out the front 3 Optix for B/W Feniex Fusions, just so it can have Takedowns as well

I'm not too electrical savy. I'm not sure if I wanna try this. Lol. But, I like how you did it. I'm jealous of those split Optix 3/3. I've been looking for those everywhere and can't find them.

I got stupid lucky finding them...like, they guy didnt know what he had, and sold them to me as working...I lit them up and got super excited. lol
 

iMoses14

Member
Aug 10, 2017
50
Lancaster Co, PA
So, I rewired my X2100. Before I did, I powered it on and everything worked 100%. But, since I rewired it, everything EXCEPT the rear "master" optix on the passenger side is working. The driver side front and rear are both working. Not sure what's happening.
 

Doyle257

Member
Jan 13, 2015
658
Cheektowaga, NY
Trace out the circuit, and check all of your connectors. may have jostled something loose when your were connecting, or possibly damaged a connector.
 

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