Whelen 9004-AK Restore/testing

kibbers

Member
Apr 29, 2021
18
Raleigh nc
Starting to take apart and test my Whelen Edge 9004-ak for functionality and replacing bulbs as I can, The wiring isn't pretty but... Light Bar Test
 

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shues

Lifetime VIP Donor
May 21, 2010
10,294
NW Indiana
Not bad for your first attempt!

You stripped your purple wire a little bit too far. When crimping the open barrel Deutsch terminals, the second crimp should land on the insulation, not on the conductor. Like this:

uninsulated-open-barrel.jpg

Photo credit: electriciantalk.com
 
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kibbers

Member
Apr 29, 2021
18
Raleigh nc
Thank you so much! I noticed that and have since fixed it due to the connectors I had ordered not being of.. high quality. I am also a bit of a stickler for not liking wire splices and electrical tape so I would rather do it right once rather than break anything LOL

I look forward to seeing what I can learn from the gurus here
 

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