I have been working on this project for over a year now. I got the idea in 1972 when a friend asked me to help him convert his model 11 to 4 beams. I responded, "Why stop there? Let's make them oscillate!" We never got our hands on spare 174 parts so we settled with a jerry-rigged 4 beam conversion. And it's been bugging me ever since.
I am now (finally) in my new garage and am in the process of displaying my collection, which has been in my farm shop the last 3 years. So I decided to see if I could create the one-off "SUPER TWIN BEACON RAY". It's best to start with pics, so here's a video of the prototype in action:
![ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0004_1.jpg ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0004_1.jpg](https://elightbars.org/forums/data/attachments/122/122721-b625ee111ab41e5fe67031ea441c4e58.jpg)
It WORKS! Please know that no 174 parts were modified, damaged or destroyed in the making of this beacon. In fact, the bar was a dumpster find by my younger brother years ago--looked like the port beacon got whacked off and the former owner couldn't effect a repair.
I used a 176 and 174 bulb holder, tapped the bottom of the shaft to use a 1/4" bolt for the syncro gears and another 1/4" bolt to hold the oscillator gear. Move the motor 90 degrees and, et viola! Clear tubing made excellent spacers.
![ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0010.jpg ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0010.jpg](https://elightbars.org/forums/data/attachments/122/122722-5406515cb9d9f5be68465fd10977fb27.jpg)
![ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0006.jpg ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0006.jpg](https://elightbars.org/forums/data/attachments/122/122723-37ac7ab426fcc478d5db6184169d4d0d.jpg)
![ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0007.jpg ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0007.jpg](https://elightbars.org/forums/data/attachments/122/122724-d36b39d3c56e878e0b674c6923999a90.jpg)
![ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0009.jpg ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0009.jpg](https://elightbars.org/forums/data/attachments/122/122725-eb98e3c90246adc575ae6dfeba3aabb8.jpg)
![ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0012.jpg ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0012.jpg](https://elightbars.org/forums/data/attachments/122/122726-edcb3ef7eb2620e4b8ff8edba8cb4d4d.jpg)
After testing the reassembled bar,
![ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0132.jpg ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0132.jpg](https://elightbars.org/forums/data/attachments/122/122727-65472e05f22818360efa7bb5c1c5cb05.jpg)
disappointment set in...the chain has too much slack to make the slave oscillate the proper 95 degrees.
![ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0015.jpg ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0015.jpg](https://elightbars.org/forums/data/attachments/122/122728-81addc2a95d13e6a2de96e25ca01d6ce.jpg)
But I have no doubt that it will work! I have a possible work-around using an aluminum u-channel and attaching soldered strait chain sections at each end to function as gears, thus no slack. Now if the motor has enough juice and I can get my wife's tile our from under my bench....
I am now (finally) in my new garage and am in the process of displaying my collection, which has been in my farm shop the last 3 years. So I decided to see if I could create the one-off "SUPER TWIN BEACON RAY". It's best to start with pics, so here's a video of the prototype in action:
![ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0004_1.jpg ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0004_1.jpg](https://elightbars.org/forums/data/attachments/122/122721-b625ee111ab41e5fe67031ea441c4e58.jpg)
It WORKS! Please know that no 174 parts were modified, damaged or destroyed in the making of this beacon. In fact, the bar was a dumpster find by my younger brother years ago--looked like the port beacon got whacked off and the former owner couldn't effect a repair.
I used a 176 and 174 bulb holder, tapped the bottom of the shaft to use a 1/4" bolt for the syncro gears and another 1/4" bolt to hold the oscillator gear. Move the motor 90 degrees and, et viola! Clear tubing made excellent spacers.
![ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0010.jpg ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0010.jpg](https://elightbars.org/forums/data/attachments/122/122722-5406515cb9d9f5be68465fd10977fb27.jpg)
![ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0006.jpg ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0006.jpg](https://elightbars.org/forums/data/attachments/122/122723-37ac7ab426fcc478d5db6184169d4d0d.jpg)
![ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0007.jpg ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0007.jpg](https://elightbars.org/forums/data/attachments/122/122724-d36b39d3c56e878e0b674c6923999a90.jpg)
![ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0009.jpg ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0009.jpg](https://elightbars.org/forums/data/attachments/122/122725-eb98e3c90246adc575ae6dfeba3aabb8.jpg)
![ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0012.jpg ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0012.jpg](https://elightbars.org/forums/data/attachments/122/122726-edcb3ef7eb2620e4b8ff8edba8cb4d4d.jpg)
After testing the reassembled bar,
![ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0132.jpg ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0132.jpg](https://elightbars.org/forums/data/attachments/122/122727-65472e05f22818360efa7bb5c1c5cb05.jpg)
disappointment set in...the chain has too much slack to make the slave oscillate the proper 95 degrees.
![ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0015.jpg ai165.photobucket.com_albums_u52_maxim2eng_Super_20Twin_20Beacon_20Ray_th_IMG_0015.jpg](https://elightbars.org/forums/data/attachments/122/122728-81addc2a95d13e6a2de96e25ca01d6ce.jpg)
But I have no doubt that it will work! I have a possible work-around using an aluminum u-channel and attaching soldered strait chain sections at each end to function as gears, thus no slack. Now if the motor has enough juice and I can get my wife's tile our from under my bench....